NEC Article 440 (Air Conditioning)
MrCool 36,000 BTU Mini Split: Breaker & Wire Size
The breaker, wire, and circuit for a MrCool DIY 4th Gen (E Star) 36,000 BTU (3 ton) mini split, sized straight from the manufacturer nameplate MCA and maximum breaker.
Circuit Spec
| Voltage | 208-230V (double-pole) |
| Minimum circuit ampacity (MCA) | 28 A |
| Maximum breaker (MOP) | 35 A |
| Installed breaker (NEC 240.6(A) / 440.22) | 35 A |
| Minimum copper wire (MrCool) | #8 Cu |
| Preferred copper wire (MrCool) | #6 Cu |
| Representative outdoor models | DIY-36-HP-C-230C25, DIY-36-HP-WMAH-230C25 |
MCA, MOP, and the minimum and preferred wire are MrCool's own nameplate figures. The installed breaker is the largest standard breaker at or below the MOP (NEC 240.6(A) / 440.22); because 35A is already a standard size, it equals the MOP. Your unit's data plate governs.
NEC Code Minimum vs the MrCool Requirement
The wire only has to carry the 28A MCA, so the bare NEC minimum (Table 310.16, 75°C copper) is #10 — smaller than the #8 MrCool lists. MrCool sizes up for the 35A breaker and voltage-drop margin. You must follow the larger manufacturer requirement (NEC 110.3(B)); the code minimum is shown only to explain the gap, not as a wire to install.
The NEC code-minimum figure is computed from this unit's MCA through NEC Table 310.16 by the same locked engine the calculator uses; the MrCool figure is the manufacturer's own minimum. When they differ, the larger manufacturer value wins.
MCA & MOCP Breaker Calculator tool live, handing back the verdict with its cited source instead of a guess. Then keep the reading as one job in the Intry app.Frequently Asked Questions
What size breaker for a MrCool 36,000 BTU mini split?
A MrCool DIY 4th Gen 36,000 BTU (3 ton) mini split takes a 35A breaker on a dedicated 208-230V double-pole circuit. That is the manufacturer's maximum overcurrent protection (MOP) from the nameplate, and because 35A is already a standard breaker size (NEC 240.6(A)), the installed breaker equals the MOP. Size to the data plate, never to the BTU number.
What size wire for a MrCool 36,000 BTU mini split?
MrCool specifies #8 copper minimum (#6 preferred) for the 36,000 BTU DIY, on the 35A / 208-230V circuit. Its nameplate MCA is 28A. The bare NEC code minimum from a 28A MCA is #10 copper (NEC Table 310.16, 75C), but the manufacturer's larger #8 governs the install (NEC 110.3(B)) for the 35A breaker and voltage-drop margin. Install #8.
How many amps does a MrCool 36,000 BTU mini split draw?
The circuit-sizing figure is the minimum circuit ampacity (MCA): 28A for the 36,000 BTU DIY. That is what the wire must carry, and it already includes the NEC 440 compressor factor. The actual running current is lower and varies with load because the inverter compressor modulates, which is why a 3-ton unit needs only a 35A circuit. Use the MCA to size the circuit.
Does a MrCool 36,000 BTU mini split need 240V?
Yes. The 36,000 BTU (3 ton) DIY 4th Gen is a 208-230V unit on a dedicated 35A double-pole circuit (MCA 28A, #8 copper minimum). Only MrCool's 9,000 and 12,000 BTU units run on 115V; everything 18,000 BTU and up needs a 240V circuit.
Is the Intry MCA & MOCP breaker calculator accurate?
Every calculated figure is re-derived from its locked source before any deploy, backed by 4858 automated checks that also guard where each number comes from. A number that drifts from the cited NEC Article 440 section blocks the ship. This is our own deterministic gate, not a third-party audit. The per-tool receipt is public at https://www.intrysys.com/verified.
Source
Circuit data transcribed from the manufacturer: MrCool DIY 4th Gen E Star Installation & Owner's Manual, p.34 (Minimum Wire Gauge for Power Cables), accessed 2026-07-14. The 36,000 BTU (3 ton) DIY 4th Gen is the largest single-zone unit: 208-230V, MCA 28A with a 35A maximum breaker, on a dedicated 35A / 240V double-pole circuit. MrCool specifies #8 copper minimum (#6 preferred). The 28A MCA is the highest in the line, so this is the one to size carefully.
Other MrCool DIY Mini Split Sizes
Related Tools
MCA / MOCP Calculator
Enter your unit's MCA and max breaker to get the wire, breaker, and ground.
Mini Split Wire Size (Any Brand)
Size any ductless mini split to its nameplate MCA and MOP, with typical ranges by BTU.
Can My Panel Handle It?
Before you add the circuit, the NEC 220.87 check on whether the service can carry it.