Bending Reference

Conduit Gain Chart

The material a 90-degree bend saves versus two straight pieces, by EMT size, plus the developed-length formula for cutting conduit to the right overall length.

Quick answer: Gain is the length a 90 saves versus a square corner: 1.72" for 1/2" EMT, 1.93" for 3/4", 2.47" for 1", and 3.11" for 1-1/4". To size a piece, add the legs to the corner and subtract the gain for each 90: developed length = legs − (gain × 90s).

Gain by EMT Size

Standard EMT hand-bender values (Ideal, Klein, Greenlee). Take-up positions a single 90 mark; gain sizes the overall piece. Radius is the centerline bend radius the gain comes from.

90-degree bend gain, take-up, and radius by EMT trade size
Conduit SizeGainTake-UpRadius
1/2" EMT1.72"5"4"
3/4" EMT1.93"6"4.5"
1" EMT2.47"8"5.75"
1-1/4" EMT3.11"11"7.25"

Developed Length Formula

Developed length is the total conduit a bent piece actually needs. Measure each leg to the theoretical corner point, add them, then subtract the gain for every 90 in the piece:

Developed length = (sum of legs to the corners) − (gain × number of 90s)

Skipping the gain deduction is the most common reason a bent piece comes out too long. On a piece with several 90s the error stacks up fast: three 90s in 1" EMT would leave you almost 7.5 inches long if you forgot the gain.


Worked Example: An Offset-Free L in 1/2" EMT

Given: An L-shaped run with a 12-inch vertical leg and an 18-inch horizontal leg, one 90-degree bend, in 1/2" EMT (gain = 1.72").

Step 1: Sum the legs. 12 + 18 = 30 inches to the corner point.

Step 2: Subtract the gain. 30 − 1.72 = 28.28 inchesof conduit to cut.

Result: Cut the piece at 28.28", not 30". The 1.72" gain is the material the curved bend saves versus a square corner.


Frequently Asked Questions

What is gain in conduit bending?

Gain is the amount of conduit a 90-degree bend saves compared to two straight pieces meeting at a square corner. Because the bend follows a curved radius instead of a sharp right angle, the finished path is shorter than the two leg measurements added together. For 1/2-inch EMT the gain is 1.72 inches per 90. You subtract the gain from the summed leg lengths to find how much conduit to actually cut.

What is the distance saved by the arc of a 90-degree bend called?

It is called gain. The arc of a 90-degree bend is shorter than the two straight legs measured to the corner point, and that difference is the gain. Standard EMT hand-bender gain values are 1.72 inches for 1/2 inch, 1.93 inches for 3/4 inch, 2.47 inches for 1 inch, and 3.11 inches for 1-1/4 inch. Subtracting gain is what makes a multi-bend piece come out to the correct overall length.

How do you calculate developed length?

Developed length is the total conduit needed for a piece with bends. Add the leg dimensions measured to the corner points, then subtract the gain for each 90-degree bend: developed length = sum of legs minus (gain x number of 90s). For an L-shape with a 12-inch and an 18-inch leg in 1/2-inch EMT, developed length = 12 + 18 - 1.72 = 28.28 inches. Cutting to the summed 30 inches would leave the piece too long.

Is gain the same as take-up?

No. Take-up (also called deduct) is used to place the bend mark for a single 90: it is the distance from the bender arrow to the back of the finished bend, subtracted from the stub height. Gain is used when figuring the total length of conduit for a run with bends. Take-up positions the mark; gain sizes the overall piece. Both come from the bend radius but they solve different problems.

Does gain change with conduit size?

Yes. Larger conduit has a larger bend radius, so its 90-degree bends save more material and the gain is larger: 1.72 inches for 1/2 inch up to 3.11 inches for 1-1/4 inch EMT. This is the opposite of offset shrink, which depends only on the bend angle and is the same on every conduit size. Always use the gain that matches the conduit you are bending.


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